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ZQSOFT MES System: Specialized Empowerment for Tire Manufacturing, Successfully Launched at SENTURY’s Morocco Factory

2024年12月25日

近日,由鑫海智橋為森麒麟摩洛哥工廠研發(fā)實(shí)施的MES系統(tǒng)成功上線。作為一套專為輪胎行業(yè)量身打造的智能制造解決方案,該系統(tǒng)不僅顯著提升了生產(chǎn)管理效率,更為森麒麟全球智能化布局注入了強(qiáng)大動(dòng)力。

Recently, the MES system developed and implemented by ZQSOFT for SENTURY’s Morocco factory was successfully launched. As a smart manufacturing solution tailored specifically for the tire industry, the system has significantly enhanced production management efficiency and injected strong momentum into SENTURY’s global smart manufacturing strategy.

 

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深耕輪胎行業(yè)的MES系統(tǒng)解決方案


MES Solution Tailored for the Tire Industry

 

鑫海智橋的MES系統(tǒng)結(jié)合輪胎行業(yè)的獨(dú)特需求,整合行業(yè)領(lǐng)先技術(shù),為森麒麟摩洛哥工廠提供了以下核心功能:

ZQSOFT’s MES system integrates cutting-edge technologies and addresses the unique needs of the tire industry, offering the following key features for SENTURY’s Morocco factory:

        1.         智能排產(chǎn)與物流優(yōu)化

針對(duì)輪胎生產(chǎn)涉及的多階段復(fù)雜工藝,MES系統(tǒng)能夠精準(zhǔn)分析生產(chǎn)計(jì)劃并自動(dòng)排產(chǎn),確保各環(huán)節(jié)的高效銜接。同時(shí),系統(tǒng)支持AGV小車的智能化調(diào)度,實(shí)現(xiàn)物料滿卷拉入、空卷退回的自動(dòng)化運(yùn)輸。

Intelligent Scheduling and Logistics Optimization

The system is designed to handle the multi-stage complexities of tire production, providing precise production planning and automated scheduling to ensure seamless workflow. It also supports intelligent dispatching of AGVs, enabling automated material transport for “full rolls in and empty rolls out.”

        2.         生產(chǎn)全程數(shù)字化與質(zhì)量追溯

系統(tǒng)覆蓋輪胎生產(chǎn)從原材料到成品的全流程數(shù)字化管理,并通過多語(yǔ)言界面(中文、英文、阿拉伯語(yǔ)),實(shí)現(xiàn)對(duì)關(guān)鍵數(shù)據(jù)的實(shí)時(shí)監(jiān)控和全程可追溯,確保每一條輪胎的質(zhì)量穩(wěn)定。

Full Digitalization and Quality Traceability

The system provides end-to-end digital management from raw materials to finished tires. With a multi-language interface (Chinese, English, Arabic), it enables real-time monitoring of critical data and full traceability, ensuring consistent tire quality.

        3.         工藝與配方遠(yuǎn)程管控

MES系統(tǒng)支持青島總部對(duì)摩洛哥工廠的遠(yuǎn)程指揮,可實(shí)時(shí)下達(dá)生產(chǎn)計(jì)劃、配方調(diào)整等指令,確保工藝標(biāo)準(zhǔn)在不同區(qū)域間的同步實(shí)施。

Remote Control of Processes and Recipes

The MES system enables Qingdao headquarters to remotely oversee operations at the Morocco factory, allowing real-time production planning and recipe adjustments to ensure consistent process standards across regions.

        4.         高效低成本的智能化工廠

森麒麟摩洛哥工廠的MES系統(tǒng)支持以最少的人員完成最高效的生產(chǎn)。606名員工年產(chǎn)1200萬(wàn)套輪胎,單人人均產(chǎn)值高達(dá)500萬(wàn)元,展現(xiàn)了MES系統(tǒng)在優(yōu)化人力資源與提升產(chǎn)能方面的專業(yè)實(shí)力。

Efficient and Cost-Effective Smart Factory

The MES system supports high-efficiency production with minimal staffing. With 606 employees producing 12 million tires annually, the per capita output value of 5 million RMB demonstrates the MES system’s expertise in optimizing human resources and boosting productivity.


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助力森麒麟智能制造全球化

 

Supporting SENTURY’s Global Smart Manufacturing

 

森麒麟摩洛哥工廠作為其最先進(jìn)的智能化工廠,產(chǎn)品初期以北美市場(chǎng)為主,未來(lái)將逐步拓展至歐洲和非洲本土市場(chǎng)。鑫海智橋的MES系統(tǒng)通過優(yōu)化生產(chǎn)效率、提高產(chǎn)品質(zhì)量,為森麒麟快速搶占全球市場(chǎng)提供了技術(shù)保障。

SENTURY’s Morocco factory, its most advanced smart factory, initially targets the North American market, with plans to expand into European and African local markets. ZQSOFT’s MES system ensures efficient production and high-quality products, providing the technological foundation for SENTURY’s rapid global market expansion.

 

鑫海智橋:輪胎行業(yè)MES系統(tǒng)的領(lǐng)跑者

 

ZQSOFT: A Leader in MES Systems for the Tire Industry

 

作為深耕輪胎行業(yè)的工業(yè)軟件解決方案提供商,鑫海智橋憑借在MES系統(tǒng)研發(fā)中的專業(yè)優(yōu)勢(shì),為森麒麟摩洛哥工廠打造了輪胎制造4.0+的標(biāo)桿項(xiàng)目。未來(lái),鑫海智橋?qū)⒗^續(xù)深度聚焦輪胎行業(yè),以專業(yè)的技術(shù)服務(wù)和創(chuàng)新能力,幫助更多企業(yè)實(shí)現(xiàn)智能化升級(jí),為行業(yè)發(fā)展提供源源不斷的動(dòng)力。

As an industrial software solution provider specializing in the tire industry, ZQSOFT leveraged its expertise in MES system development to create a benchmark 4.0+ tire manufacturing project at SENTURY’s Morocco factory. In the future, ZQSOFT will continue to focus on the tire industry, using professional technical services and innovation to help more enterprises achieve intelligent upgrades and drive the industry’s development.


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